Ensuring product compliance with industry standards is vital for businesses in today’s marketplaces. APA is committed to providing superior quality assurance services for manufacturers and dealers, aimed at minimizing risks and meeting regulatory requirements, thereby contributing to a healthy supply chain.
As a globally recognized provider of quality assurance services, APA conducts thorough quality assessments to help businesses uphold and improve operational standards. Our expert team ensures that projects, products, processes, and operations not only comply with but surpass stringent market regulations and standards.
APA’s 4 Stages of Quality Assurance Services
A comprehensive quality assurance program is offered to ensure the quality of products throughout the entire manufacturing process. The program is structured as follows:
01
Supplier Selection
Supplier Selection
- Audit Advantage: In-depth audits based on industry standards such as ISO 9000 (quality management) and SA 8000 (social responsibility) assess suppliers' overall capabilities.
- Capability Check: Audits extend beyond compliance, ensuring suppliers' capabilities align with specific requirements.
02
Pre-Production Stage
Pre-Production Stage
- QA Blueprint: Detailed quality assurance plans are created using AQL (Acceptable Quality Level) standards (ISO 2859-1) to determine optimal sample sizes for accurate assessments.
- Quality from the Start: Inspection of raw materials and incoming goods occur directly at the supplier's location.
03
Production Stage
Production Stage
- First Look: First article inspections ensure that initial production meets all specified requirements.
- Continuous Monitoring: Ongoing process-checks throughout production guarantees consistent quality maintenance.
- Defect Defense: Defect sorting and lab testing provide an additional layer of quality assurance, minimizing the risk of issues.
04
Final Inspection
Final Inspection
- Final Check: AQL standards guide sampling and final product inspections to ensure every product meets expectations.
- Packing Perfection: The final step verifies proper packing, rust prevention, and labeling to ensure safe delivery to destinations.
Uncompromised Quality Assurance for Reliable Results
APA takes pride in offering trustworthy quality assurance services. Here's what makes us different:
Adherence to Standards
All quality assessments rigorously follow ISO standards, ensuring consistency, reliability, and high-quality results.
Statistically Valid Sampling
AQL standards (ISO 2859-1) are utilized to determine optimal sample sizes for assessments, ensuring statistically sound data accurately representing the entire production run.
Proactive Quality Management
A robust Corrective Action and Preventive Action (CAPA) system proactively identifies and addresses potential quality issues, safeguarding high quality throughout production.
Skilled Quality Inspectors
A team of highly trained quality inspectors with in-depth knowledge of ISO processes ensures meticulous quality assessments with integrity and accuracy.
"INSPECT SMART" - Integrated Inspection Management
APA has developed the "INSPECT SMART" software to manage the entire quality assurance process. This platform captures quality plans, reports, deviations, and corrective actions, fostering comprehensive documentation and complete traceability.
Real-Time Transparency
The web-based Management Information System (MIS) provides real-time access to quality assurance data and reports, empowering informed decision-making throughout the process.
Quality Assurance Conduct
Transparent Quality Assurance with
"INSPECT SMART"
Quality assessments are clear and informative, achieved through "INSPECT SMART," a powerful dashboard software developed by APA, specifically for quality assurance services.
Highlights of the "INSPECT SMART"
-
Real-time updates
Track progress and results instantly, maintaining constant awareness throughout the process.
-
Customized plans
Review detailed quality assurance plans tailored to specific needs.
-
Data-driven decisions
Access historical data and tracked corrective actions within "INSPECT SMART" for informed decision-making.
-
Expert inspector assignment
The system ensures the right skills are assigned to each job.
-
Unbiased supplier ratings
Clear ratings based on ISO standards covering Quality, Delivery, Price, Service, and Systems.
-
Smart logistics
Detailed shipment data accessible within the system aids strategic decision-making.
Mentor Program
Building Supplier Quality Together
APA emphasizes long-term partnerships extending beyond simple product quality assurance. The innovative "Mentor Program" enhances product quality and supplier performance. Experienced inspectors act as specialized mentors, collaborating with key quality personnel at supplier locations. Monthly meetings facilitate discussions on improvement opportunities and review the implementation of Corrective Action Requests (CARs). Detailed MOM (Minutes of the Meeting) are prepared and shared with stakeholders, followed by regular follow-ups to ensure timely action and continuous quality improvement.
PPAP Perfection
Comprehensive Documentation Services
A PPAP documentation service guarantees that documents meet the highest standards. The team thoroughly examines all essential PPAP elements, ensuring compliance with the latest AIAG PPAP guidelines and any additional specific requirements.
Why choose APA
Trusted Expertise
Over 24 years of experience serving clients worldwide.
Extensive Network
Operations across 20+ cities in India, dedicated to continuous improvement.
Customer-Centric Approach
Efficient complaint resolution and a Mentor Program for enhanced quality and supplier performance.
Advanced Technology
INSPECT SMART Dashboard simplifies management with real-time access.
Comprehensive Capabilities
From initial studies to final quality evaluations, including effective CAPA processes.