Client:
Our client is a manufacturer of wide range of products from roll-formed metal sheets like Garden sheds, Cabin sheds, Storage sheds, Storage boxes, Garbage boxes, Car shelters, Dog houses, etc.,
Why APA?
APA has around 8 years of experience in the design of Automation equipment, Welding fixtures, Special purpose machines, Assembly line automation, Workstations/Work cells, and EOAT (End of Arm Tools).
Scope:
The scope was to increase the productivity of the “corrugated sheet forming line” by reducing the cycle time.
Design Challenges Involved:
We had to develop an automation solution to reduce the cycle time for all the 63 products manufactured from a particular (or single) machine.
Design process:
- ● Identifying the bottle neck in the existing process
- ● Finding a process which can reduce the cycle time
- ● Designing a floating unit which contains all the punches
- ● Mapping hole locations in tools to cover entire range of products
- ● Setting the layout for each product and ensuring no units overlap with each other
- ● Preparing detail drawings and Bill of material for tools
Value Delivered:
- ● The cycle time was reduced from 60 seconds to 30 seconds
- ● APA Engineering is an “On-Demand Extended Design house” for our client. Design cost was just 40 % when compared to onshore
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